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Phone stage build
In Show and Tell
plate&grid
Nov 21, 2023
Here are some updated photos. The hum in my unit went away by correcting the grounding. I think I still have more to cleanup, as I have a ground loop between my phone input gnd to chassis and the input board, and the gnd on the ps broard. I did not have the single point gnd position on the power supply board connected to chassis. There are lots,of good diagrams on the lenco heaven website about how to do the grounding correctly. Regardless, hooking up the power supply board from the gnd with a triangle point on the board to chassis made the the hum go away except at very high volume. I was hearing the sound of the needle dragging on the record. I think from the bad ground it was generating static as my records were suddenly sticking to the mat on the platter. I made some mistakes reassembling the unit. I hooked up the b+ backwards on one side of the board. I guess it was good at that point I did not have the ps gnd connected to chassis. Eitherway it made let the smoke out of the 22uF caps. So I replaced all the caps on that side. I always order a few extra, and just happened to have the 3 40pv caps as spares. I then had a weird, ridiculous strong hum on one channel. Just touching the rec jack would cause the hum to change. The other channel was fine. Turned out I had the polarity swapped on that channel where the input connects to the board. Swapped the polarity and the hum was back to lower"3vels of the prototype stage. Again, that was later cleared up by connecting the power supply board gnd point to chassis. I think I need to isolate my phone input ground from chassis, and take it back to the single point ground on the power supply board. But even with the ground loop through the chassis, it it pretty quiet. I guess I will not bother with the metal bulkhead. The holes were not centered around my tubes. So I elongated them with the hole punch. The curtain rod rivets have a large enough lip to cover the gaps and make it look perfect. Thanks for that great idea in your videos. The mids still sound a little harsh and have like a static to them. But my HIVI speakers seem to have that quiality, so I need to do more listening to more records and hook up my other speakers. I will probably continue playing with this seeking diminishing improvements. But I suspect my next improvement should be upgrading my cartridge on my $299 Audio Technia turntable. Always love the rustoleum "hammered" paints for finishing electronics project boxes. It was a cold 50 deg day, so I used multiple layers of quick dry filling primer, and then put one coat of the rustoleum hammered black paint, and then put it on my propane grill with only one burner on low, and baked the paint on at 150 to 200 degrees for a couple of hours. I would have been waiting a week or two in this weather for the paint to harden up and not scratch off during assembly. It is a great trick, just do it outside, and make sure the temp is low and stable so it does not catch fire and ruin the chassis, and away from your house in case it does catch fire. But inside a metal closed grill, it should be fine. I did this in the house oven once,, the resulting fumes are not recommended. Hence the propane grill outdoors. Bondo auto body filler fixes accidental holes and the dimples and gaps on the ends from the spot welder.
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DIY2.2A kit build
In Show and Tell
plate&grid
Oct 31, 2023
Thanks, I watched a YouTube video of the stock vinyl going wrong and I knew that was beyond me. Since you had broken corners, I would use auto body filler, and sand them till they are flat and square corners before trying to veneer them. Paperbacked veener would have been easier, but it is more expensive. Apply the glue to one side of speaker, than dry glue with hair dryer or gently with a heat gun till glue is transparent, or just wait if you are patient. The raw wood veneer would want to curl up and become unmanageable with glue applied. What I found worked well was using a sewing cutting mat, covering that with parchment paper, then putting the veneer on top, then tape the veneer and parchment paper to the cutting mat. Apply glue evenly with a putty knife or glue roller, then gently dry glue with heat gun or hair drier till it just becomes transparent. Then turn the speaker over and place on top of the veneer. Press down and then trim excess off with carpet knife or utility knife as close as you can without cutting into it. Like 1/8} extra is good target. Then flip over after all 4 sides trimmed, and iron on with gentle heat with parchment paper between iron and wood. Paper keeps glue from gluing to table if there are wholes, and protects wood during ironing. Cotton setting caused splitting, I think I did wool or silk, then let dry for 30 minutes then trim remains edge with veneer trimmer, or just sand flush with a sanding block carefully to not sand through corner, or router with trim bit. Once finished and complete, find the pre drilled holes and drill the veneer, and drill wide just through veneer layer, or screws will try to lift veneer. Glue. I used grill a gorilla glue carpenter's glue. In theory this can loosen with age, but will probably be fine for these small speakers. There is glue that is made specifically for the iron on method. I think it is called hot press. Do not, I repeat do not use cold press glue with iron on method, it takes too long to dry, and does not tack well. Hide glue works well, but needs to be heated up in water bath first, will slide around while wet, and it really needs a day or two to cure before doing the next panel. I reinforced my screw holes with CA glue (superglue). Picture below is what veneer looked like with glue applied, and dry to touch, ready to mate with other dried to touch glue on the cabinet. Trimming the veneer for the openings was done with a trim bit in a router, but the recessed areas had to be trimmed slowly and carefully with hobby knife and then used miniature cylinder drum sanding bits in drill to sand to edge. This took 3 weekends to veneer and finish, probably should have taken 4 weekends to not rush. I made lots of mistakes along the way.
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